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Ironclad Floors

About Us

Sydney Floors Built on Preparation, Not Shortcuts

Ironclad Floor Solutions has coated floors across Sydney since 2011. We’re a trade-trained, prep-obsessed team that stands behind every floor in writing.

  • 10-Year Warranty
  • $20 million public liability Insured
  • Diamond-Ground Prep
Dean Marchetti, Founder & Managing Director of Ironclad Floor Solutions

Dean Marchetti

Founder & Managing Director

  • Master Builders Association NSW — Member
  • Sika Flooring Approved Applicator

Meet Dean

Dean Marchetti started on the tools as a concreter in Western Sydney straight out of school, and spent the better part of a decade pouring and finishing slabs before he ever picked up a grinder. That background is the reason Ironclad Floor Solutions exists. Dean kept being called back to floors that had been coated by someone else and had already failed — peeling under hot tyres, bubbling at the joints, lifting in sheets within a year. Almost every time, the coating itself wasn’t the problem. The preparation was. He founded Ironclad in 2011 to do it the right way: mechanically prepare every slab, never cut the corner that customers can’t see, and stand behind the work in writing.

Fifteen years on, Dean has personally prepared and coated everything from single suburban garages to multi-thousand-square-metre distribution-centre floors across Sydney. He holds his trade qualifications, is a Sika Flooring Approved Applicator, and runs Ironclad as a Master Builders NSW member. His philosophy hasn’t changed since day one: a floor coating is only ever as good as what’s underneath it. Diamond grinding, moisture testing, crack repair and the correct concrete profile aren’t the glamorous part of the job, but they are the whole job — the colour and the gloss are just what you see. Dean still attends quotes personally across Western Sydney and the Hills, because he’d rather tell a customer the honest truth about their slab up front than be called back to fix a shortcut later.

Connect with Dean on LinkedIn.

The Team

Jared Whitlock, Senior Applicator

Jared Whitlock

Senior Applicator

Jared leads our residential and decorative installs and is the steady hand behind our metallic and flake floors — a decade of coating experience and a perfectionist’s eye for finish.

Priya Ramachandran, Commercial Project Manager

Priya Ramachandran

Commercial Project Manager

Priya runs our warehouse, food-grade and industrial projects end to end — scheduling around your operations, managing site safety and SafeWork compliance, and keeping multi-stage commercial floors on time.

$20 million public liability

Public liability insurance

10-Year Warranty

Workmanship & delamination

Since 2011

Over a decade across Sydney

How We Coat Your Floor

A disciplined, preparation-first process on every job — single garage or full warehouse.

  1. 01

    Free On-Site Quote

    We visit your Sydney property, assess the floor area and condition, discuss the coating system options, and provide a written fixed-price quote. No obligation.

  2. 02

    Surface Preparation

    We diamond-grind the concrete to the correct profile, test for moisture, repair any cracks or damage, and apply primer. This step decides whether your floor lasts 10 years or 10 months.

  3. 03

    Base Coat Application

    The epoxy base coat is applied to the prepared surface. For flake systems, decorative chips are broadcast at this stage. For metallic systems, pigment and metallic powder are worked into the wet coat.

  4. 04

    Topcoat & Sealing

    A clear polyurethane or polyaspartic topcoat is applied for protection, sheen and slip resistance. This is the surface you see and walk on.

  5. 05

    Cure & Handover

    Light foot traffic typically within 24 hours, full vehicle or heavy traffic within 72 hours. We walk through the finished floor with you and leave the site clean.

Ready to Transform Your Floor?

Book a free, no-obligation on-site quote. We’ll assess your concrete, recommend the right system, and give you a written fixed price — backed by a 10-year warranty.

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