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Ironclad Floors

How We Work

Our Epoxy Flooring Process

Five disciplined steps on every job, single garage or full warehouse — built around the preparation that makes a floor last.

  • 10-Year Warranty
  • $20 million public liability Insured
  • Diamond-Ground Prep

From Quote to Handover

A disciplined, preparation-first process on every job — single garage or full warehouse.

  1. 01

    Free On-Site Quote

    We visit your Sydney property, assess the floor area and condition, discuss the coating system options, and provide a written fixed-price quote. No obligation.

  2. 02

    Surface Preparation

    We diamond-grind the concrete to the correct profile, test for moisture, repair any cracks or damage, and apply primer. This step decides whether your floor lasts 10 years or 10 months.

  3. 03

    Base Coat Application

    The epoxy base coat is applied to the prepared surface. For flake systems, decorative chips are broadcast at this stage. For metallic systems, pigment and metallic powder are worked into the wet coat.

  4. 04

    Topcoat & Sealing

    A clear polyurethane or polyaspartic topcoat is applied for protection, sheen and slip resistance. This is the surface you see and walk on.

  5. 05

    Cure & Handover

    Light foot traffic typically within 24 hours, full vehicle or heavy traffic within 72 hours. We walk through the finished floor with you and leave the site clean.

Why Our Floors Last

The Job Is Won or Lost in the Preparation

A coating is only ever as good as what’s underneath it. We diamond-grind every slab, test for moisture, repair cracks and prime — the unglamorous steps that separate a 10-year floor from one that peels in months. It’s the corner cheap operators cut, and the reason we don’t.

  • Diamond grinding to CSP 2–3
  • Moisture testing
  • Structural crack repair
  • Penetrating primer

The Result

Drag any slider to reveal the before and after. These are the floors that get people to pick up the phone.

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Flake epoxy garage floor after professional coating in Baulkham Hills | Ironclad Floor Solutions
Cracked, stained concrete garage floor before epoxy coating in Baulkham Hills
BeforeAfter

Garage — Baulkham Hills

Flake epoxy · 64m² · Baulkham Hills

Diamond-ground double garage with crack repair, finished in a charcoal/silver flake blend and polyurethane topcoat.

Polyaspartic garage floor after professional coating in Kellyville | Ironclad Floor Solutions
Cracked, stained concrete garage floor before epoxy coating in Kellyville
BeforeAfter

Garage — Kellyville

Polyaspartic · 40m² · Kellyville

New-estate single garage coated in a one-day polyaspartic system before move-in.

Flake epoxy garage floor after professional coating in Penrith | Ironclad Floor Solutions
Cracked, stained concrete garage floor before epoxy coating in Penrith
BeforeAfter

Garage — Penrith

Flake epoxy · 36m² · Penrith

Old stained garage slab ground back, oil contamination removed, finished in a neutral flake.

Drag any slider to reveal the transformation. Browse all projects.

Ready to Transform Your Floor?

Book a free, no-obligation on-site quote. We’ll assess your concrete, recommend the right system, and give you a written fixed price — backed by a 10-year warranty.

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